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Build Manual


 

 

 

     

Aero MG3 FULLY BUILT CAR

Aero MG3 Specification.

See itemised component list below this specification.

Build style:

Barrelback (sloping rear end to which 3rd wheel attaches)

Beetleback (rounded rear end)

Chassis:

Mig welded space frame chassis complete with all brackets, reversing gearbox platform, seat belt mountings, pedal box assembly and pedals, TIG welded upper and lower wishbones. All powder coated in gloss black.

Front suspension:

Light weight aluminium alloy forged uprights, with bolt on stub axles. Light weight alloy adjustable dampers, 200lb black powder coated springs.

Front brakes:

Hi-Spec silver anodised calipers fitted with pads, Hi-Spec 6mm 280mm diameter discs, Hi-Spec alloy caliper bracket. Stainless steel flexible brake hoses throughout.

Wheels:

Front:

19 inch Akront/Morad alloy 40 spoked rims with integrated alloy hubs, shod with Avon SM2 4.00 x 19 tyres.

Rear:

Standard powder coated Moto Guzzi 18 inch rear wheel (spoke types might vary) fitted with 110/90 H 18 tyre.

Brake master cylinder:

Twin chamber assembly.

Engine/gearbox/transmission:

Moto Guzzi 850/950 round barrelled engine from late 1970s to 1984 vintage. The engine/gearbox combinations with vapour blasted crank cases are totally rebuilt/reconditioned by our specialist Motori di Marino.

Carburation is by standard Dellorto caburettors. In the case of Le Mans spec engines (higher output), Le Mans spec carbs are supplied.

Ignition is by distributor.

Later fuel injected engines can be supplied and fitted at extra cost.

Nova Racing Transmission reversing gearbox fitted with the tunnel.

Propshafts manufactured by Bailey Morris and fitted front and rear of the Nova gearbox.

Rear drive box:

Standard Moto Guzzi drive box/bevel box commensurate with the age of the engine/gearbox combination, reconditioned by Motori di Marino.

Fuel system:

Stainless steel fuel tank mounted under the bonnet, fitted with plated Monza filler cap. Electronic fuel pump.

Exhaust system:

Stainless steel header pipes, intermediate pipes, and silencers.

Swing arm:

Standard Moto Guzzi early T3 type black powder coated swing arm, fitted with new bearings and oil seals.

Note: Later type swing arms can be fitted up to and including California Stone/California Special Sport type, however, the internal drive shaft differs.

Rear suspension:

Twin adjustable Hagon shock absorbers fitted with 200lb springs.

Rear brakes:

New Brembo rear caliper with pads. Stainless steel brake hoses. Either used/reconditioned Moto Guzzi handbrake calliper, or combined Hi-Spec rear brake/handbrake caliper fitted to special alloy bracket. New handbrake cable back to handbrake lever located on the tunnel.

Lights:

Front:

Seven inch vintage plated headlight bowls with integrated side lights. Torpedo indicators fitted to mudguards.

Rear:

Beetleback:

Stop lights and indicators fitted to pods on aluminium sides.

Single tail light/number plate light fitted to aluminium number plate, attached to rear of chassis.

Barrelback:

Combined stop/tail/indicators/number plate lights fitted to aluminium lighting board attached to rear of chassis.

Both Beetleback and Barrelback cars have fitted rear fog lights and a reversing light when a reversing gearbox is fitted to the car.

Dashboard:

Either 17mm solid elm dashboard, or 3mm aluminium polished or engine turned dashboard.

Scuttle:

Fibreglass (GRP) scuttle in either standard or Aero (raised/humped) type.

Instrumentation/switches etc:

Standard Moto Guzzi Speedometer and Rev Counter.

Five warning lights, two switches, illuminated indicator switch, multi lighting switch, hazard warning switch, illuminated fog light switch, horn button.

Steering wheel/steering column/steering rack/steering rack brackets:

12 or 13 inch Mountney wheel, fitted to boss and aluminium turned boss spacer, attached to two piece collapsible steering column with steering lock, connected to Ford Escort Mk2 steering rack mounted by alloy brackets.

Cockpit upholstery:

Fitted vinyl bench seat back and two individual squabs. Side carpets, and floor carpets. Trimmed roll to rear cover edges/arm rests/scuttle edges, tonneau cover all in black.

Standard three point seat belts.

Bodywork:

Nose cone, scuttle, rear cover and mudguards are fibreglass (GRP).

Side panels, top decking, bonnet halves, bulkheads, and tunnel covers are aluminium. One piece 2.5mm aluminium checkerplate floor.

Other items:

MSVA approved fold back wing mirrors.

Scuttle mounted rear view mirror.

Pair of Brooklands aero screens.

N.B.

Our policy is one of continuous development, therefore, specifications might change from time to time, and extra facilities added. You will be fully informed during your build.

Factory built MG3 car component list:

Dual brake master cylinder.
12" vinyl steering wheel.
Steering wheel mounting boss.
Alloy steering wheel spacer.
Reversing gearbox.
Reversing gearbox propshaft.
Rear propshaft bearing.
Rebuilt engine/gearbox/bevel drive.
Gear change linkage.
Powder coated swing arm.
Swing arm pivot bolts (pair).
Swing arm bearings (pair).
Swing arm oil seal (pair).
Alloy suspension uprights, alloy brake calipers, brake discs, alloy caliper bracket (pair).
Alloy 19 inch wheels fitted with Avon SM2 tyres (pair).
Rear wheel and tyre.
Rear brake caliper and bracket.
Rear handbrake caliper.
Rear handbrake cable.
2 seat belts.
Torpedo indicators (pair).
Handbrake lever.
One piece aluminium floor.
Front suspension ball joints.
Stainless steel fuel tank.
Upper steering column.
Lower steering column.
Stainless steel exhaust system.
Stainless steel brake hose kit (front).
Stainless steel brake hose kit (rear).
Front springs (pair).
Front shock absorbers (pair).
Steering rack.
Wiring loom.
7" headlights with sidelights (pair).
MSVA approved wing mirrors (pair).
Aeroscreens (pair).
4 chrome bonnet catches.
4 tubes of body adhesive.
Alloy steering rack clamps (pair).
Fuel pump.
Monza fuel tank filler cap.
Rear shock absorbers (pair).
Clutch/speedo/tacho cables.
Rear lights (pair).
Rear lighting board (barrelback only).
GRP nose cone, scuttle, rear deck, 2 mud guards.
Aluminium body sides and pre-cut tunnel/deck covers.
Powder coated chassis.
Powder coated pedal box assembly.
Powder coated mud guard stays.
Dashboard.
Speedometer.
Rev counter.
Carpets (pair).
Tonneau cover.
Bench seat set.
Fasteners, nuts/bolts/rivets.
Switches/dashboard lights.
Rectifier.
Voltage regulator.

 

Aero MG3 FULLY BUILT CAR price = £16500

We can paint the GRP components only, leaving polished bodywork, or paint the whole car. Allow £1200 to fully paint a car.

A fully built up Moto Guzzi car is supplied with fitted aeroscreens.

A full windscreen will add approximately £495.

Remember, we supply and use new components only  (excepting our refurbished/rebuilt engines/drivetrains), nothing is used.

We reserve the right to increase prices even once quoted, should our suppliers do likewise.

UK VAT at 17.5% is added to all prices.

October 2008