Aero MG3 kits and full build prices and specifications.
New kit structure.

Credit card payment accepted

MSVA manual download, click Motorcycle Single Vehicle Approval Inspection Manual

Our cars are subject to engineering refinements and on-going development. We therefore reserve the right to change specifications and prices accordingly. This is particularly critical with out sourced components as we are a low volume consumer, and subject to our suppliers increasing their prices.

Basic chassis/GRP bodywork kit:

Bare metal chassis (either beetleback or barrelback) and grp components (nose cone/scuttle/rear cover/pair of mud guards) can be purchased as a very basic starter kit. You can paint the chassis or powder coat it, then source your own aluminium for panelling as you proceed.

Kit contents:

Chassis in bare metal finish (beetleback or barrelback).
GRP nose cone.
GRP scuttle.
GRP rear cover (beetleback or barrelback).
GRP pair of mudguards.

Price £1995 plus VAT

Bare metal wishbones: £200 + VAT

Gear change linkage: £125 + VAT. Please submit your splined gear changer for us to weld to a component. This is found on the end of your donor gearbox.

If you want a starter kit with the chassis blasted and epoxy powder coated, all aluminium panels pre-cut, all riv-nuts inserted, bonnet halves louvred and formed, then please proceed below to Body Chassis Unit (Kit 001)

Budget Aero Merlin rolling chassis option:

If you already have a Moto Guzzi donor bike, why not purchase a fully plumbed (brake lines and wiring loom fitted) rolling chassis!? This enables you to roll the chassis around and outside your garage/workshop.

You will receive the following, all fully fitted:
1) Epoxy powder coated chassis (beetle or barrelback) fitted with all bonded/riveted/bolted aluminium panels The main side panels will be fitted by cleko pins      enabling you to remove/re-fit for additional build access. You will need to bond and rivet these side panels on eventually yourself.
2) All grp panels fitted (easily removable).
3) Bonnet panels with a total of 96 louvres, pre-formed and fitted, complete with full length stainless steel hinge.
4) All stainless steel brake lines fully fitted, including pedal box.
5) Wiring loom fitted to chassis. (Loom will be left over length enabling you to connect to switches/lights etc)
6) Light weight alloy suspension units, alloy calipers, 19 inch alloy wheels and Avon tyres, mudguard stays, all fitted.
7) Steering column, steering rack, steering wheel and boss all fully fitted.
8) Rear propshaft bearing, jig fitted to rear bulkhead. Enabling your choice of  our propshafts (and reversing gearbox) to be fitted by you later.
9) Temporary light weight jockey wheel fitted to rear of chassis, enabling whole chassis to move. This is removed by you when you fit your donor swing arm.

Price: £6995 + VAT
Other items to finish the vehicle can be purchased from our options list (prices and specifications) or sourced elsewhere by you.
 

Budget kit build cost guide:

It is assumed that you are providing a suitable donor Moto Guzzi bike. If not, we can assist in three ways:

a) a low mileage donor bike complete,
b) a reconditioned/rebuilt drive train,
c) brand new engine/gearbox/final drive.
All of these options are at additional cost and subject to availability.

Full build prices: Scroll right down to the bottom of this section.

There are two pricing structures as kit options. You may purchase separate kits as modules from Kit Module 001-009.

Alternatively, and to make things easier if you are initially cost conscious, you may purchase Kit 001 as a starter kit, then buy items 2-8 (as shown below), then from the options list as you require them. This gets you underway with your build. It is cheaper to buy in via the kit module system, however, you might not want all items, perhaps already having some, or you might want to build in a slightly different manner.

1) Body chassis unit (Kit 001):

Comprising:

• Fully welded chassis, blasted and epoxy powder coated in black.
• All aluminium components fully trimmed to fit with all holes punched.
• Upper rear aluminium bulkhead panel with pair of fitted hinged luggage locker doors.
• Polished aluminium panel fitted to front of scuttle (visible when bonnet halves are raised).
• All riv nuts fitted to the chassis enabling fitment of removable panels.
• Pre-formed aluminium bonnet sides complete with 48 louvres per side.
• Stainless steel bonnet hinge and fittings:
• 2 aluminium main side panels trimmed to fit, complete with 6 rear 6 inch louvres per side ( beetle-back only)
• 2 louvred detachable, shaped front side panels.
• GRP (fibreglass) nose cone, scuttle, rear cover, glove box, pair of cycle wings.
• Gear change linkage (black powder coated) complete with spherical joints.
• Pack of rivets.
• 4 tubes of body adhesive.
  
  £2995 (Beetle back) £3195 (Barrelback)  See photos of this kit at panelled bodywork
  
  N.B. For the avoidance of doubt, the circle polished dashboard is not included in this kit, as it has always been an option, and is shown within the options list below, or within the MG3 Modular Kit 006 Dashboard and Scuttle Kit.

2) Front wheels and suspension:

• Pair of black epoxy powder coated upper wishbones complete with fitted bushes.
• Pair of black epoxy powder coated lower wishbones complete with fitted bushes.
• Pair of light weight alloy uprights, caliper brackets and removable drop forged steering arms.
• Pair of machined steel stub axles.
• Pair of inner and outer wheel bearings (races pressed into hubs)/seals.
• Pair of top and bottom suspension ball joints.
• Pair of adjustable shock absorbers complete with powder coated 200lb springs.
• Pair of Akront/Morad spoked 19 inch wheels with integral alloy hubs complete with bearings, fitted with Avon SM2 19 x 4.00 tyres.
• Pair of alloy billet hub caps.

          £1825

3) Brakes:

• 2 light weight alloy four piston calipers complete with brake pads, 280mm diameter x 6mm radiused discs including fixing bolts .

          £495

4) Steering:

• Steering rack complete with track rod ends.
• Pair of alloy steering rack mounting clamps.
• Upper steering column complete with steering lock and wiring loom connector.
• Lower steering column complete with two universal joints.

          £425

5) Pedal box assembly:

• Pedal box assembly complete with tandem brake master cylinder and brake light switch.

          £295

6) Wiring loom:

• Standard wiring loom (carburettor engines). Injection engines will require the separate engine loom from your donor bike, and you will need to connect this in to the standard loom.
  Includes fuse box and relay box.

          £275

7) Reversing gearbox and prop shaft set:

• Reversing gear box plus fitting brackets and fully balanced precision made two section propshaft complete with self aligning rear pillar block bearing.

          £1495

8) Upholstery set:

• Vinyl covered bench seat back and two individual base squabs.

• Upholstered cockpit roll around rear cover edge and arm rests.

• Vinyl tonneau cover.

• Fitted carpets.

          £1325

OPTIONS:

 Aero Merlin complete kit

See  


Aero Merlin complete kit contents:

Aero Merlin complete kit price:
Beetleback= £11985
Barrelback =£12560

If providing your own donor bike, items shown asterisked * are deleted from this kit (you provide these from your donor bike) and your prices will be as follows:
Beetleback = £10895
Barrelback=£11475

  VAT at 20% is added to all prices unless the kit is exported outside the EU.
Euros & Dollars
Currency Convertor for all Currencies - Yahoo! Finance UK

Aero Merlin FULLY BUILT CAR

Aero Merlin Specification.

See itemised component list below this specification.

Factory built  Aero Merlin car component list:

Aero Merlin fully built up car price price
Beetle-back = £14985
Barrel-back = £15560

To be added to the above prices is the cost of the engine/drivetrain combination of your choice, from the following options:
a) a complete low mileage bike. (expect up to £3000) From this you can also use all items from the swing arm and rear wheel etc. You could spend even more if buying a very low mileage bike from the early-mid 2000s.
b) a reconditioned/rebuilt drivetrain combination (allow for up to £3000)
c) a brand new drivetrain combination.

See 
 

We can paint the GRP components only, leaving polished bodywork, or paint the whole car. Allow £1200 to fully paint a car.